A selective survey of taguchi method used in hard turning process

B.Purna Chandra Sekhar, K. Srinivas, S. Radhika

Abstract


In manufacturing, hard turning has emerged as a potential area because of its many advantages over grinding as a finishing operation. Hard turning is the process of machining hardened steels that are above 45HRC. Besides many advantages of hard turning operation, one has to implement to achieve close tolerances in terms of surface finish, high product quality, reduced machining time, low operating cost and environmental friendly characteristics. Taguchi method is a powerful tool to design optimization for quality. It is used to find the optimal cutting parameters such as cutting speed, feed rate, depth of cut and nose radius as the overall cost can be reduced. The present study predominantly focuses on the usage of Taguchi’s method in hard turning.


Full Text:

 Subscribers Only

References


Nair, V.N., 1992, “Taguchi’s parameter design: a panel discussion”, Technometrices, vol. 34, pp. 127–161.

Parks, J.M., 2001, “On stochastic optimization: Taguchi methods demystified, its limitations and fallacy clarified”, Proab. Engg. Mech., vol. 16, pp. 87–101.

J.S.Dureja, Rupinder Singh &ManpreetBhatti “Optimizing flank wear and surface roughness during hard turning of AISI D3 steel by Taguchi and RSM methods” Production and Manufacturing Research Vol 2.1 pg 767-783 (2014).

Dr. C. J. Rao, DrNageswararao, P.srihari “Influence of cutting parameters on cutting force and surface finish in turning operation” International Conference on design and manufacturing Vol 64 pg 1405-1415 (2013).

R Ramanujan, K venketesan “Modeling and optimization of cutting parameters in dry turning of Inconel 718 using Coated Carbide Inserts” International conference on advances in materials science & engineering Vol 5 pg 2550-2559(2014)

A Mahamani “Influence of Process Parameters on Cutting Force and Surface Roughness During Turning of AA2219-TiB2/ZrB2” 3rd International Conference on Materials Processing and Characterization Vol 6 pg 1178-1186 (2014)

Shreemoy Kumar Nayak, Jatin Kumar Patro, ShaileshDewangan, SoumyaGangopadhyay “Multi-Objective Optimization of Machining Parameters During Dry Turning of AISI 304 Austenitic Stainless Steel Using Grey Relational Analysis” Vol 6 Page 707-708 (2013).

Libor Beraneka, KamilKolarikb “Surface integrity analysis of duplex steel by design of experiment Approach” International Symposium on Intelligent Manufacturing and Automation Vol 69 pg 630-637 (2013).

Chandrasekaran, K., Marimuthu,P., Raja, K and Manimaran k, ”Machinability study on AISI 410 with different layered inserts in CNC turning during dry condition.” International Journal of Engineering& Material Science, Vol. 20, pp.398-404, 2013.

Adityakulkarni, HemantMandave, VajaySabnis, “Optimization of Power Consumption for CNC Turning of AISI 1040 Steel Using Taguchi Approach,” International Journal of Innovative Research in Science, Engineering and technology, vol.3, Issue 8, August 2014.

IlhanAsilturk, Suleymanneseli, Mehmet AlperInce, “Optimization of Parameters Affecting Surface Roughness of Co28cr6mo Medical Material during CNC Lathe Machining by Using the Taguchi and RSM methods,” Measurement 78(2016) 120-128.

D. Manivel, R. Gandhinathan, “ Optimization of surface roughness and tool wear in hard turning of austempered ductile iron (grade 3) using taguchi method”, 2016.

Sujit Kumar Jha, Pramod K Shahabadkar, “Experimental Investigation of CNC Turning of Aluinium Using Taguchi Method,” International Research journal of Engineering and Technology, vol. 02 issue: 03 june- 2015.

Mlan Kumar Das, Kaushik Kumar, tapan Kr Barman and prasanthaSahoo, “ Optimization of MRR and Surface Roughness in PAC of EN-31 Steels Using Weighted Principals Component Analysis,” 2nd international Conference on Innovations in Automation and mechatronics Engineering, ICIAME 2014, Procedia engineering 14 (2014) 211-214

Dessoly, V., Melkote, S.N. and Lescalier, C., 2004, “Modeling and verification of cutting tool temperature in rotary tool turning of hardened steels”, International Journal of Machine Tools and Manufacture, vol. 44, pp. 1463–1470.

Diniz, A.E., and Oliveira, A.J.D., 2008, “Hard turning of interrupted surfaces using CBN tool”, Journal of Materials Processing Technology, vol. 195, pp. 275–281.

Rech, J. and Moisan, A., 2003, “Surface integrity in finish hard turning of case-hardened steels”, International Journal of Machine Tools and Manufacture, vol. 43, pp. 543–550.

Grezesik, W., 2008, “Influence of tool wear on surface roughness in HT using differently shaped ceramic tools”, Wear, vol. 265, pp. 327–335.

Ebrahimi, A. and Moshksar, M.M., 2009, “Evaluation of machinability in turning of micro-alloyed and quenched tempered steels: tool wear, statistical analysis, chip morphology”, Journal of Material Processing Technology, vol. 209, pp. 910–921.

Zhou, J.M., Andersson, M. and Stahl, J.E., 2003, “The monitoring of flank wear on the CBN tool in the hard turning process”, International Journal of Advanced Manufacturing Technology, vol. 22, pp. 697–702.

Karpat, Y., 2007, “A predictive modeling and optimization in hard turning investigations of effects on cutting tool micro-geometry”, Ph.D. thesis, Graduate School – New Brunswick Rutgers, The State University of New Jersey.


Refbacks

  • There are currently no refbacks.